Multifunctional Fluid Bed Granulator (DPL Series)
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A dedicated drying system that leverages high-efficiency fluidized technology to ensure uniform moisture removal without the granulation or coating subsystems.
The DPL Series is a highly versatile, all-in-one processing system designed for advanced pharmaceutical and chemical production.
It seamlessly integrates multiple processes—including mixing, drying, top-spray granulation, and bottom-spray pellet coating—into a single, compact unit.
Pharmaceutical Industry: Essential for sophisticated solid dosage forms requiring multi-stage processing, such as delayed-release pellets or specialized granulation.
Chemical & Food Industries: Highly effective for specialized coating and granulation applications where material uniformity and process control are critical.
ATTRIBUTES
- Multifunctional Design: Combines mixing, drying, granulation, and coating in one machine, significantly reducing floor space requirements and equipment investment.
- Precision Coating Capabilities: Specifically engineered with bottom-spray technology for uniform pellet coating, ensuring high-quality functional film application.
- Process Flexibility: Allows for seamless switching between different processing modes, making it an ideal solution for facilities handling diverse product lines.
- Regulatory Compliance: Engineered to fully meet FDA, cGMP, and GMP standards.
- Safety Integration: Features robust explosion-proof systems (anti-10 or 12 bar) to ensure operational safety when handling potent or volatile materials.
Key Features & Benefits
Volume Range:
Effective volume for granulation and drying ranges from 90L to 860 L, and for coating from 80L to 760 L.
Batch Capacity:
Granulation and drying capacities range from 14 kg to 300 kg per batch, with specialized coating capacities ranging from 12 kg to 190 kg per batch.
Heating Modes:
Two alternative modes available, including electric heating or steam heating.
Control System:
PID precision control system utilized, with optional compliance for 21 CFR Part 11 requirements.
Advanced Options:
Systems are available with WIP, PAT, final dedusting, and dehumidifier systems.
TECHNICAL PARAMETERS
| HD Series | |
|---|---|
| Specification | Details |
| Effective volume (Coating) | 80 L - 760 L |
| Effective volume (Granulation & Drying) | 90 L - 860 L |
| Total power | 11 kW - 37 kW |
| Steam pressure | 0.4 - 0.6 RPM |
| Steam consumption | 144 - 410 kg/h |
| Compressed air pressure | 0.6 - 0.8 MPa |
| Compressed air consumption | 0.6 - 3 m3/min |
| Heating temperature range | Room temperature ~ 120 °C |
Product references: DPL-30 / DPL-60 / DPL-120 / DPL-200 / DPL-300 MODELS
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CONTACT US TODAY TO LEARN MORE
Ready to elevate your production capabilities? Contact Encap North America today to speak with one of our experts. We’ll provide you with all the information you need, including a personalized consultation to determine how our extensive range of machinery and equipment can meet your specific needs. Request a quote, schedule a virtual demo, or download our detailed product brochure to get started.