Electronic counting
Match the counting system to your product flow, dust level and bottle count.
FROM FINISHED DOSE TO FILLED BOTTLE
Capsule & Tablet Counting and Bottling
Select counting and bottling equipment around your capsule or tablet, bottle format, count per bottle and line requirements.
BUILD YOUR EQUIPMENT PLAN
Choose around your process.
Bottle preparation and insertion
Plan bottle handling, desiccant insertion and cotton insertion where needed.
Line completion
Coordinate capping, sealing, labeling and inspection around the selected equipment.
Count & fill→Insert→Cap & seal→Label & inspect
Illustrative process. Equipment sequence and line scope are agreed for the application.
COUNTING ACCURACY / AUTOMATIC REJECTION
Count each piece.
Check the area.
Reject suspect bottles.
Our electronic counting system adds an area check between a count signal and an accepted bottle. It evaluates the projected shadow area, flags out-of-range events and automatically rejects the associated bottle.
01 / SENSE
Measure the silhouette.
As capsules fall end-on, at an angle or side-on, the sensor measures their projected area. A beam-interruption event alone tells you that something passed; area sensing adds information about the passing product.
02 / SCREEN
Flag size exceptions.
Product-specific MIN / MAX limits accommodate normal orientations. Signals outside that window flag possible fragments, overlapping capsules or foreign material.
03 / REJECT
Remove the affected bottle.
The controller associates the abnormal event with its bottle. Automatic rejection removes that bottle from the accepted output stream.
PUT THE DETECTION LOGIC TO THE TEST
Start with your capsules or tablets.
Discuss a material trial to review product flow, area limits and bottle rejection. Configured limits and rejection timing are verified with your product during setup.
HELP US UNDERSTAND YOUR APPLICATION
A better selection
starts with the right details.
- Capsule or tablet size and characteristics
- Bottle dimensions and mouth opening
- Pieces per bottle and target bottles per minute
- Required insertion, capping, sealing and labeling steps
SEE THE PROCESS
Move from a specification
to a conversation.
Capsule/tablet counting, desiccant insertion, cotton insertion and neck banding equipment are available for onsite demonstrations by arrangement.
Discuss a material trialPlays here · Connects to YouTube
ENCAP NORTH AMERICA / YOUTUBE
Open on YouTube Capsule & tablet bottling line demonstration
Line reference covering counting and capping. The equipment sequence and configuration for your project are confirmed separately.
EQUIPMENT FINANCING
Plan the machine.
Explore the payment options.
Ask about financing for an eligible equipment purchase, with an equipment quote and payment terms reviewed together.
Financing is subject to approval and program availability.