Softgel Encapsulation Machines

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Softgel encapsulation machines fill airtight gelatin shells with semi-solids or liquids. Encap’s machines offer high reliability and comprehensive installation and after-sales support.

ATTRIBUTES

  • Large touch screen with fault diagnostic and operating parameter presets
  • Constructed with premium aviation aluminum alloy
  • Fast and stable pneumatic mold pressing
  • Independent, variable drive motor for low-noise and smooth operation
  • Gelatin sheet cooling mechanism with low energy consumption
  • Adjustable material hopper for different product requirements
  • User-friendly design for easy operation and maintenance

Spec Sheet

HMI Interface

The machine is equipped with a user-friendly HMI interface, making it easy to operate and control. This intuitive design simplifies setup and monitoring, reducing training time for operators and increasing overall efficiency.

Heated Material Hopper

The softgel encapsulation machine includes a heated material hopper, which is ideal for handling heat-sensitive or viscous raw materials. This feature ensures that the ingredients remain at optimal temperatures for uniform encapsulation and prevents clogging or inconsistencies in the gel mass.

High-Precision Mold Processing

The machine uses high-precision molds to ensure smooth production and seamless encapsulation. This level of accuracy not only improves the quality of the softgels but also extends the lifespan of the molds, reducing maintenance costs and increasing overall production reliability.

Sensor-Controlled Feeding System

A sensor-controlled feeding system in the spreader box automatically regulates the flow of materials. This advanced feature ensures consistent filling and reduces product waste, enhancing the efficiency of the encapsulation process.

Integrated Air Conveyance System

The machine features an integrated fan system that facilitates the smooth transport of softgel capsules. This setup simplifies equipment layout, reduces the risk of product damage, and ensures efficient handling of the softgels throughout the production line.

Teflon-Coated Injectors

The injectors are coated with Teflon to prevent sticking and extend their lifespan. This coating enhances the durability of the injectors and maintains optimal performance over long production runs, minimizing downtime for maintenance.

High-Precision Piston Pump

Equipped with high-precision piston pumps, the machine ensures accurate and consistent dosing of the fill material into the softgel capsules. This precision is crucial for maintaining product uniformity, which is essential in pharmaceutical and nutraceutical applications.

Enhanced Benefits of Encap's Softgel Encapsulation Machine

Efficiency and Productivity

With its automated features and precise controls, the machine optimizes production speeds while maintaining high-quality standards, leading to increased productivity and lower operational costs.

Versatility

Suitable for a wide range of formulations, including pharmaceutical, nutraceutical, and cosmetic products. Its advanced features make it compatible with both oil-based and semi-solid materials, expanding its application scope.

Ease of Maintenance

Designed for easy cleaning and maintenance, which helps minimize downtime. The use of durable materials like Teflon-coated components ensures long-term reliability and reduces the frequency of replacements.

Advanced Control System

The machine’s HMI interface combined with sensor technology allows for real-time monitoring and control of the production parameters. This results in reduced error rates and faster response times to any potential issues.

Encap’s softgel encapsulation machine provides a combination of precision, reliability, and user-friendly operation, making it an ideal solution for businesses looking to improve their softgel production process with high efficiency and consistent quality.

TECHNICAL PARAMETERS

CF-Q 7500B/C/E
ModelRG0.8-110C RG2-200CRG2-250CRG2-300C
Roller Die Rated Speed0~7r/min0~7r/min0~5r/min0~5r/min
Roller Die SizeФ72×110mmФ103×200mmФ150×250mmФ150×250mm
Single Piston Feeding Volume0~0.8ml0~2ml0~2ml0~2ml
Dimensions1500×860×1700
mm
1990×1040×2100
mm
2420×1200×2200
mm
2420×1250×2200
mm
Weight700kg 1000kg 1800kg 1900kg
Total Power3.13kw4.75kw 7.55kw8.15kw
CF-Q 7500B/C/E
ModelRG0.8-110C RG2-200C
Roller Die Rated Speed0~7r/min0~7r/min
Roller Die SizeФ72×110mmФ103×200mm
Single Piston Feeding Volume0~0.8ml0~2ml
Dimensions1500×860×1700
mm
1990×1040×2100
mm
Weight700kg 1000kg
Total Power3.13kw4.75kw
CF-Q 7500B/C/E
ModelRG2-250CRG2-300C
Roller Die Rated Speed0~5r/min0~5r/min
Roller Die SizeФ150×250mmФ150×250mm
Single Piston Feeding Volume0~2ml0~2ml
Dimensions2420×1200×2200
mm
2420×1250×2200
mm
Weight1800kg 1900kg
Total Power7.55kw8.15kw
CF-Q 7500B/C/E
Power Supply380V; 50Hz
Noise<75dBA

SEE THE MACHINE IN ACTION

CONTACT US TODAY TO LEARN MORE

Ready to elevate your production capabilities? Contact Encap North America today to speak with one of our experts. We’ll provide you with all the information you need, including a personalized consultation to determine how our extensive range of machinery and equipment can meet your specific needs. Request a quote, schedule a virtual demo, or download our detailed product brochure to get started.

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