GZL-1000 Roller Compactor
You are here:
GZL-1000 Roller Compactor: High-Output Industrial Granulation for Mass Production
The GZL-1000 Roller Compactor is the definitive solution for high-volume, continuous dry granulation in the pharmaceutical, food, and chemical industries. Engineered for large-scale manufacturing, this system excels at processing moisture-sensitive, hygroscopic, and heat-labile materials where traditional wet granulation is not an option.
By optimizing bulk density and flowability at scale, the GZL-1000 serves as the critical anchor for your production line—delivering a consistent, high-quality granular feed for high-speed tablet presses, large-scale capsule filling, and industrial sachet packaging.
Attributes
- Superior Sealing & Air-Purge Technology: To ensure the highest levels of batch purity and mechanical integrity, all product-contact parts feature an independent multi-stage sealing design. Integrated with a precision air-purging system, the GZL-1000 offers a reliable, airtight barrier that prevents leakage and maintains a clean-room-compliant environment even during high-load operations.
- Heavy-Duty Compaction Engineering: The system utilizes a universal shaft transmission for its twin-roller assembly, paired with an optimized offset feeding structure. This robust mechanical design ensures uniform pressure distribution, resulting in superior granule stability and advanced performance that stays consistent across long production runs.
- Modular “Quick-Clean” Architecture: Recognizing that downtime is a critical cost, the GZL-1000 features a fully modular design. The horizontal feeding, vertical feeding, and granulation units are independent components. Each can be individually removed, and the horizontal auger can be extended and rotated 90 degrees via a lead screw for unprecedented access, making deep cleaning and maintenance faster than ever.
- Centralized Intelligence & PLC Integration: Manage your entire production process from a single, intuitive HMI. The integrated PLC system provides total control over horizontal and vertical feeding, compaction, and granulation via frequency conversion. With real-time system pressure monitoring, automated feeding rates, and comprehensive data query functions, your process remains fully transparent and easy to validate.
- Integrated Industrial Design: The GZL-1000 is built as a cohesive, high-performance unit. Its structural design allows for the horizontal and vertical sections to rotate 90 degrees, facilitating effortless maintenance in tight production footprints while meeting the most stringent GMP requirements for mass-production environments.
- Modular “Quick-Clean” Architecture: Recognizing that downtime is a critical cost, the GZL-1000 features a fully modular design. The horizontal feeding, vertical feeding, and granulation units are independent components. Each can be individually removed, and the horizontal auger can be extended and rotated 90 degrees via a lead screw for unprecedented access, making deep cleaning and maintenance faster than ever.
- Centralized Intelligence & PLC Integration: Manage your entire production process from a single, intuitive HMI. The integrated PLC system provides total control over horizontal and vertical feeding, compaction, and granulation via frequency conversion. With real-time system pressure monitoring, automated feeding rates, and comprehensive data query functions, your process remains fully transparent and easy to validate.
- Integrated Industrial Design: The GZL-1000 is built as a cohesive, high-performance unit. Its structural design allows for the horizontal and vertical sections to rotate 90 degrees, facilitating effortless maintenance in tight production footprints while meeting the most stringent GMP requirements for mass-production environments.
TECHNICAL PARAMETERS
| GZL-1000 Roller Compactor | |
|---|---|
| Throughput | 1000~2000kg/h |
| Roller Dimensions | Ф360*240mm |
| Max.Roller pressure | 65t |
| Total Power | 70.45kW |
| Dimensions (L x W x H) | 2955*3370*2875mm |
| Weight | 6.5t |
Product references: GZL-1000 MODEL
Featured Products
GZL-200H Roller Compactor
Vertical Bin Blender (WSV Series)
Automatic Lifting Bin Blender (ZTH Series)
Single Column Lifting Bin Blender (HLT Series – Standard)
GZL-150H Roller Compactor
Square Cone Bin Blender (HF Series)
Three-Dimensional Motions Blender (HD Series)
Single Column Lifting Bin Blender (HLT Series-Customized Bohle Type)
Horizontal Spiral Ribbon Mixer (WSL Series)
Lab Bin Blender (HLS Series)
Rapid Mixture Granulator
CONTACT US TODAY TO LEARN MORE
Ready to elevate your production capabilities? Contact Encap North America today to speak with one of our experts. We’ll provide you with all the information you need, including a personalized consultation to determine how our extensive range of machinery and equipment can meet your specific needs. Request a quote, schedule a virtual demo, or download our detailed product brochure to get started.