Vibratory product separation
Adjustable vibration spreads the capsules or tablets into channels before they reach the counting head.
Counter & Packing
Electronic Counting Machine
Count capsules and tablets with shadow-area screening and automatic bottle rejection. Review the feeding, detection and bottle-handling stages together for the product and count you need.
- Shadow areascreen each detected item
- Bottle rejectiontrack out-of-range detections
- Product trialsevaluate your actual material
SEE THE EQUIPMENT AT WORK
Watch the process.
See a capsule and tablet bottling line in action, from counting to downstream bottle handling.
Discuss your material and trial goalsPlays here · Connects to YouTube
ENCAP NORTH AMERICA / YOUTUBE
Open on YouTube Capsule & tablet bottling line demonstration
Line reference covering counting and capping. The equipment sequence and configuration for your project are confirmed separately.
A CLOSER LOOK
Better counting starts
before the sensor.
Controlled feeding helps separate the product. Detection and bottle tracking then work together to keep flagged bottles out of the accepted stream.
Counting-head assembly
The configured shadow-area window checks the detected silhouette. See the diagram below for minimum, maximum and out-of-range examples.
Automatic bottle rejection
When a detection falls outside the configured area window, the controller flags the associated bottle for rejection.
Catalogue equipment photographs; the selected model, tooling and appearance are confirmed with your quotation.
HOW IT WORKS
Follow the product.
Track the bottle.
Area screening adds an inspection step to the count. Evaluation should use your own product, dust conditions, bottle count and line settings.
- 01
Separate
Spread the product into the counting channels.
- 02
Measure
Capture each item’s projected shadow area.
- 03
Compare
Check the area against the configured minimum and maximum.
- 04
Track
Associate out-of-range detections with the bottle being filled.
- 05
Reject
Remove the flagged bottle from the accepted product stream.
Process overview · Actual equipment sequence and configuration are selected for your application.
CONFIGURATION & SELECTION
CPSL-24 / CONFIGURATION REFERENCEKnow what you
are selecting.
CPSL-24 is a model reference, not a specification for every counter shown. Final dimensions, connected load and air requirements are confirmed against the selected machine version.
Bring these details to the discussion
- Product dimensions, shape and dust characteristics
- Bottle size, opening and pieces per bottle
- Target speed and detection / rejection trial criteria
| Configuration reference | CPSL-24; other channel configurations available |
|---|---|
| Counting channels | 24 on the referenced CPSL-24 |
| Rated maximum output | Up to 100 bottles/min; product and count dependent |
| Count setting | Up to 9,999 pieces/container |
| Product types | Capsules, tablets, softgels and other suitable solid pieces |
| Quoted power supply | 220V, single-phase, 50/60Hz |
| Bottle control | No bottle, no fill |
| Rejection | Automatic rejection; settings reviewed during setup |
Need the configuration sheet or layout?Ask our team for the model-specific specifications, utility requirements and equipment scope for your project. Technical details are confirmed in your quotation.
COUNTING ACCURACY / AUTOMATIC REJECTION
Count each piece.
Check the area.
Reject suspect bottles.
Our electronic counting system adds an area check between a count signal and an accepted bottle. It evaluates the projected shadow area, flags out-of-range events and automatically rejects the associated bottle.
01 / SENSE
Measure the silhouette.
As capsules fall end-on, at an angle or side-on, the sensor measures their projected area. A beam-interruption event alone tells you that something passed; area sensing adds information about the passing product.
02 / SCREEN
Flag size exceptions.
Product-specific MIN / MAX limits accommodate normal orientations. Signals outside that window flag possible fragments, overlapping capsules or foreign material.
03 / REJECT
Remove the affected bottle.
The controller associates the abnormal event with its bottle. Automatic rejection removes that bottle from the accepted output stream.
PUT THE DETECTION LOGIC TO THE TEST
Start with your capsules or tablets.
Discuss a material trial to review product flow, area limits and bottle rejection. Configured limits and rejection timing are verified with your product during setup.
SUPPORT THROUGH PRODUCTION
The equipment is
only the beginning.
Practical support from selection through production. Services, scheduling and responsibilities are agreed for your project.
Select & plan
Review the application, equipment scope, FAT and delivery plan before the machine ships.
Discuss your projectInstall & start up
Arrange installation assistance, commissioning, operator training and production coaching.
Explore startup supportKeep production moving
Talk with our San Diego team about maintenance, troubleshooting, parts and repair.
Ask for technical supportEQUIPMENT FINANCING
Plan the machine.
Explore the payment options.
Ask about financing for an eligible equipment purchase, with an equipment quote and payment terms reviewed together.
Financing is subject to approval and program availability.
Catalogue specification
Confirm the exact model, current configuration, utilities and included equipment with our team before ordering.
Download catalogue spec sheet (PDF) · 3.4 MB