Rotary-die tooling
Capsule shape and size are defined by the selected die rolls. Review the tooling, ribbon setup and product handling as one process.
Softgel
Softgel Encapsulation Machines
Plan softgel encapsulation as a connected process: gelatin preparation, fill preparation, rotary-die encapsulation and drying. Match the tooling and system configuration to your formulation.
- Rotary diesoftgel encapsulation
- Liquid fillsformulation review required
- Full processpreparation through drying
SEE THE EQUIPMENT AT WORK
Watch the process.
Watch an RG2-300 softgel encapsulator in operation. Discuss the machine size, tooling and complete line configuration for your project.
Discuss your material and trial goalsPlays here · Connects to YouTube
ENCAP NORTH AMERICA / YOUTUBE
Open on YouTube RG2-300 softgel encapsulation demonstration
RG2-300 equipment example. Tooling, preparation equipment and drying arrangements are selected for your application.
A CLOSER LOOK
The details behind
each softgel.
The dosing, ribbon and tooling systems work together. These catalogue photographs show the areas to review during equipment selection.
Dosing and injection area
The fill pump and injector wedge coordinate delivery of the liquid fill as the gelatin ribbons enter the die rolls.
Fill preparation and feeding
The hopper provides mixing and temperature control. Confirm your formulation’s handling requirements before choosing the preparation equipment.
Catalogue equipment photographs; the selected model, tooling and appearance are confirmed with your quotation.
HOW IT WORKS
Plan the line,
not only the encapsulator.
Gelatin preparation and fill preparation are parallel upstream operations. Both feed the encapsulation stage, followed by drying.
- 01
Prepare gelatin
Melt, condition and hold the gelatin for ribbon formation.
- 02
Prepare the fill
Mix and hold the fill under the required conditions.
- 03
Form & encapsulate
Form gelatin ribbons; dose, seal and cut with the rotary dies.
- 04
Tumble dry
Transfer the newly formed softgels into the initial drying stage.
- 05
Finish drying
Plan the remaining drying and handling for your formulation.
Process overview · Actual equipment sequence and configuration are selected for your application.
CONFIGURATION & SELECTION
RG2-200C / CONFIGURATION REFERENCEKnow what you
are selecting.
This is an example line configuration for selection. Preparation equipment, drying capacity and utilities are confirmed for the ordered system; the encapsulator alone does not define whole-line output.
Bring these details to the discussion
- Fill formulation, shell requirements and tooling shape
- Batch size, drying conditions and available floor space
- Separate main-machine and auxiliary utility requirements
| Line reference | RG2-200C softgel production line |
|---|---|
| Main encapsulator | RG2-200C; one tooling set in the referenced line |
| Gelatin melting | HJ-450C gelatin melting tank |
| Gelatin holding | BW-170A jacketed storage tanks |
| Fill handling | YL-200A material tanks; preparation selected separately |
| Initial drying | ZL-580B, four-section tumble-dryer group |
| US three-phase supply | 220V, 3-phase, 60Hz |
| Auxiliary utilities | Individual power, heating, cooling and drying requirements |
Need the configuration sheet or layout?Ask our team for the model-specific specifications, utility requirements and equipment scope for your project. Technical details are confirmed in your quotation.
SUPPORT THROUGH PRODUCTION
The equipment is
only the beginning.
Practical support from selection through production. Services, scheduling and responsibilities are agreed for your project.
Select & plan
Review the application, equipment scope, FAT and delivery plan before the machine ships.
Discuss your projectInstall & start up
Arrange installation assistance, commissioning, operator training and production coaching.
Explore startup supportKeep production moving
Talk with our San Diego team about maintenance, troubleshooting, parts and repair.
Ask for technical supportEQUIPMENT FINANCING
Plan the machine.
Explore the payment options.
Ask about financing for an eligible equipment purchase, with an equipment quote and payment terms reviewed together.
Financing is subject to approval and program availability.
Catalogue specification
Confirm the exact model, current configuration, utilities and included equipment with our team before ordering.
Download catalogue spec sheet (PDF) · 2.1 MB