The GZL-200H Roller Compactor

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GZL-200H Roller Compactor: High-Capacity Dry Granulation for Demanding Production Environments

The GZL-200H Roller Compactor is a premier solution for high-volume dry granulation in the pharmaceutical, nutraceutical, and chemical industries. Engineered specifically for materials that are moisture-sensitive, hygroscopic, or heat-labile, the GZL-200H transforms challenging powders into high-quality granules without the need for liquid binders or heat-intensive drying.

By significantly increasing bulk density and improving flow characteristics, the GZL-200H provides the essential foundation for high-speed downstream processes—including tablet compression, precision capsule filling, and high-efficiency sachet packaging.

ATTRIBUTES

  • Precision Multi-Stage Feeding System: The GZL-200H features an advanced feeding architecture, utilizing a vertical and horizontal two-stage system equipped with a horizontal twin-screw feeder. Combined with a unique cantilever design, this system maximizes material adaptability and ensures industry-leading granulation success rates and consistent yields.
  • Superior Metallurgy & GMP Compliance: Built for the most stringent regulatory environments, the GZL-200H is constructed from high-grade stainless steel, with all product-contact parts forged from 316 Stainless Steel. The rollers are crafted from specialized stainless steel and subjected to a proprietary hardening process, ensuring exceptional surface hardness and long-term wear resistance against abrasive formulations.
  • Advanced Thermal Management: To protect the chemical stability of your product, the system incorporates integrated water-cooled rollers. Utilizing a negative-pressure water chiller, the GZL-200H ensures that materials remain at ambient temperatures throughout the compaction cycle, preventing sticking and preserving the delicate properties of your active ingredients.
  • Isolated “Clean-Zone” Architecture: To ensure batch purity and operator safety, the drive section is completely isolated from the processing area. This enclosed “powder-to-granule” design eliminates dust migration and prevents cross-contamination. For rapid product changeovers, the unit is designed for tool-free disassembly and streamlined cleaning of all contact parts
  • Smart Automation & Control: Equipped with a sophisticated touchscreen HMI and multi-point automatic control technology, the GZL-200H offers unparalleled operational flexibility. Real-time monitoring and precise parameter control allow for repeatable results and full transparency in your manufacturing process.

Spec Sheet

TECHNICAL PARAMETERS

CF-Q 7500B/C/E
Production capacity120~400kg/h
Partical size8-800
Pressing roller sizeФ200 x75mm
Maximum system pressure25MPa
Maximum roller pressure18t
Input power17.05kW
Dimensions (L x W x H)1305 x 1450 x 1796mm
Weight2300kg
CF-Q 7500B/C/E
ModelSME-BE100SME-BE200
Capacity100L200L
Homogenizer motor (KW)2.8-46.5-8
Homogenizer motor (r/min)1440/28801440/2880
Stir motor (KW)1.52.2
Stir motor (r/min)0-630-63
Dimension2750x2700x 2250/3100mm3100x3000x 2500/3450mm
Total power
Steam heating
13KW15KW
Total power
Electric heating
32KW45KW
Limit vacuum -0.09-0.09
CF-Q 7500B/C/E
ModelSME-BE300SME-BE500
Capacity300L500L
Homogenizer motor (KW)6.5-86.5-8
Homogenizer motor (r/min)1440/28801440/2880
Stir motor (KW)2.24
Stir motor (r/min)0-630-63
Dimension3500x3350x 2650/3600mm3650x3300x 2850/4000 mm
Total power
Steam heating
18KW 22KW
Total power
Electric heating
49KW61KW
Limit vacuum -0.085-0.08

Product references: GZL-200H MODEL

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Ready to elevate your production capabilities? Contact Encap North America today to speak with one of our experts. We’ll provide you with all the information you need, including a personalized consultation to determine how our extensive range of machinery and equipment can meet your specific needs. Request a quote, schedule a virtual demo, or download our detailed product brochure to get started.

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