The GZL-150H Roller Compactor
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GZL-150H Roller Compactor: High-Performance Dry Granulation for Sensitive Formulations
The GZL-150H Roller Compactor is a high-efficiency solution designed for industrial-scale dry granulation across the pharmaceutical, nutraceutical, and specialty chemical sectors. This model is specifically engineered to handle the industry’s most challenging materials, including moisture-sensitive, heat-sensitive, and highly active compounds.
By optimizing material flowability and compressibility, the GZL-150H delivers exceptionally consistent granules. Whether your final stage is high-speed tablet compression or precision capsule filling, this system ensures a uniform density that stabilizes your production pipeline and minimizes batch rejection.ATTRIBUTES
- Advanced Two-Stage Feeding & Yield Optimization: Featuring a sophisticated vertical and horizontal two-stage screw feeding system, the GZL-150H ensures consistent material delivery to the rollers. Its unique cantilever design significantly improves material adaptability, resulting in a higher granulation success rate and industry-leading yields..
- Total Contamination Control: Safety and purity are paramount. The GZL-150H is built from premium stainless steel with a critical structural isolation: the drive section is completely separated from the working area. This creates a fully enclosed “powder-to-granule” process that eliminates dust escape and prevents cross-contamination, protecting both your operators and your product.
- Integrated Thermal Protection: To preserve the integrity of heat-sensitive APIs, the GZL-150H utilizes an internal water-cooling system for the rollers. The inlet and outlet feature a specialized integrated design, ensuring that material remains at a stable temperature throughout the compaction cycle to prevent thermal degradation.
- GMP-Compliant & Operator-Centric: Fully compliant with global GMP standards, the machine is equipped with an intuitive touchscreen interface and advanced automation technologies. This enhances operational flexibility while ensuring repeatable accuracy. For rapid batch changeovers, all product contact parts are designed for quick disassembly and streamlined cleaning.
TECHNICAL PARAMETERS
| CF-Q 7500B/C/E | |
|---|---|
| Production capacity | 50~200kg/h |
| Partical size | 8~80 |
| Pressing roller size | Ф160 x 54mm |
| Maximum system pressure | 25MPa |
| Maximum roller pressure | 10t |
| Input power | 7.95kW |
| Dimensions (L x W x H) | 1150x 1330x 1750mm |
| Weight | 1500kg |
| CF-Q 7500B/C/E | ||
|---|---|---|
| Model | SME-BE100 | SME-BE200 |
| Capacity | 100L | 200L |
| Homogenizer motor (KW) | 2.8-4 | 6.5-8 |
| Homogenizer motor (r/min) | 1440/2880 | 1440/2880 |
| Stir motor (KW) | 1.5 | 2.2 |
| Stir motor (r/min) | 0-63 | 0-63 |
| Dimension | 2750x2700x 2250/3100mm | 3100x3000x 2500/3450mm |
| Total power Steam heating | 13KW | 15KW |
| Total power Electric heating | 32KW | 45KW |
| Limit vacuum | -0.09 | -0.09 |
| CF-Q 7500B/C/E | ||
|---|---|---|
| Model | SME-BE300 | SME-BE500 |
| Capacity | 300L | 500L |
| Homogenizer motor (KW) | 6.5-8 | 6.5-8 |
| Homogenizer motor (r/min) | 1440/2880 | 1440/2880 |
| Stir motor (KW) | 2.2 | 4 |
| Stir motor (r/min) | 0-63 | 0-63 |
| Dimension | 3500x3350x 2650/3600mm | 3650x3300x 2850/4000 mm |
| Total power Steam heating | 18KW | 22KW |
| Total power Electric heating | 49KW | 61KW |
| Limit vacuum | -0.085 | -0.08 |
Product references: GZL-150H MODEL
CONTACT US TODAY TO LEARN MORE
Ready to elevate your production capabilities? Contact Encap North America today to speak with one of our experts. We’ll provide you with all the information you need, including a personalized consultation to determine how our extensive range of machinery and equipment can meet your specific needs. Request a quote, schedule a virtual demo, or download our detailed product brochure to get started.