The GZL-1000 Roller Compactor

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GZL-1000 Roller Compactor: High-Output Industrial Granulation for Mass Production

The GZL-1000 Roller Compactor is the definitive solution for high-volume, continuous dry granulation in the pharmaceutical, food, and chemical industries. Engineered for large-scale manufacturing, this system excels at processing moisture-sensitive, hygroscopic, and heat-labile materials where traditional wet granulation is not an option.

By optimizing bulk density and flowability at scale, the GZL-1000 serves as the critical anchor for your production line—delivering a consistent, high-quality granular feed for high-speed tablet presses, large-scale capsule filling, and industrial sachet packaging

ATTRIBUTES

  • Superior Sealing & Air-Purge Technology: To ensure the highest levels of batch purity and mechanical integrity, all product-contact parts feature an independent multi-stage sealing design. Integrated with a precision air-purging system, the GZL-1000 offers a reliable, airtight barrier that prevents leakage and maintains a clean-room-compliant environment even during high-load operations.
  • Heavy-Duty Compaction Engineering: The system utilizes a universal shaft transmission for its twin-roller assembly, paired with an optimized offset feeding structure. This robust mechanical design ensures uniform pressure distribution, resulting in superior granule stability and advanced performance that stays consistent across long production runs.
  • Modular “Quick-Clean” Architecture: Recognizing that downtime is a critical cost, the GZL-1000 features a fully modular design. The horizontal feeding, vertical feeding, and granulation units are independent components. Each can be individually removed, and the horizontal auger can be extended and rotated 90 degrees via a lead screw for unprecedented access, making deep cleaning and maintenance faster than ever.
  • Centralized Intelligence & PLC Integration: Manage your entire production process from a single, intuitive HMI. The integrated PLC system provides total control over horizontal and vertical feeding, compaction, and granulation via frequency conversion. With real-time system pressure monitoring, automated feeding rates, and comprehensive data query functions, your process remains fully transparent and easy to validate.
  • Integrated Industrial Design: The GZL-1000 is built as a cohesive, high-performance unit. Its structural design allows for the horizontal and vertical sections to rotate 90 degrees, facilitating effortless maintenance in tight production footprints while meeting the most stringent GMP requirements for mass-production environments.

Spec Sheet

TECHNICAL PARAMETERS

CF-Q 7500B/C/E
Production capacity120~400kg/h
Partical size8-800
Pressing roller sizeФ200 x75mm
Maximum system pressure25MPa
Maximum roller pressure18t
Input power17.05kW
Dimensions (L x W x H)1305 x 1450 x 1796mm
Weight2300kg
CF-Q 7500B/C/E
ModelSME-BE100SME-BE200
Capacity100L200L
Homogenizer motor (KW)2.8-46.5-8
Homogenizer motor (r/min)1440/28801440/2880
Stir motor (KW)1.52.2
Stir motor (r/min)0-630-63
Dimension2750x2700x 2250/3100mm3100x3000x 2500/3450mm
Total power
Steam heating
13KW15KW
Total power
Electric heating
32KW45KW
Limit vacuum -0.09-0.09
CF-Q 7500B/C/E
ModelSME-BE300SME-BE500
Capacity300L500L
Homogenizer motor (KW)6.5-86.5-8
Homogenizer motor (r/min)1440/28801440/2880
Stir motor (KW)2.24
Stir motor (r/min)0-630-63
Dimension3500x3350x 2650/3600mm3650x3300x 2850/4000 mm
Total power
Steam heating
18KW 22KW
Total power
Electric heating
49KW61KW
Limit vacuum -0.085-0.08

Product references: GZL-1000 MODEL

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